Design calculator for single-ended Class A amplifier chokes with DC bias
Standard scrapless EI proportions (derived from Tongue = T):
Window width = T/2, window height = 3T/2 — the height is three times the width. Drawn upright,
the width runs across the legs and limits how far the coil can build; the height runs along them
and is the winding traverse, so it sets turns per layer.
Core Cross-Sectional Area:
Ac = T × Stack Height × Stacking Factor
Magnetic Path Length:
lc = 6 × T (where T = Tongue)
Effective Air Gap:
lg,eff = lg (center leg gap only) or 2 × lg (E-I spacer on all legs)
With E-I spacers, flux crosses two gaps in series
Apparent Permeability:
μapp = μr / (1 + μr × lg,eff / lc)
Effective permeability reduced by air gap
Inductance Factor:
AL = (μ₀ × Ac) / (lc/μr + lg,eff)
where μ₀ = 4π × 10⁻⁷ H/m
Required Turns:
N = √(Ltarget / AL)
Mean Length of Turn (MLT):
MLT = 2 × (T + D + 2 × tbobbin) + π × (hbuild / 2)
where T = Tongue, D = Stack Height, tbobbin = bobbin wall thickness
hbuild = number of layers × insulated wire diameter
DC Flux Density:
Bdc = (μ₀ × N × Idc) / (lc/μr + lg,eff)
-3dB Frequency:
f-3dB = Rload / (2π × L)